Pharmaceutical Product Testing

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Pharmaceutical Product Testing Through Global Network of Accredited Labs

Essential process to ensure safety, purity and efficacy of medicines before they reach consumers. Critical component of QC/QA systems governed by FDA and EMA — from raw materials to finished product release.

✓ Raw to Finished✓ HPLC GC-MS✓ Sterility✓ Stability ICH

Types of Pharmaceutical Products Tested — Every Stage Lifecycle

Raw Materials and Excipients
All incoming ingredients identity, purity and quality per USP/EP before manufacturing — ID, assay, residual solvents
Active Pharmaceutical Ingredients (APIs)
Rigorous identity, potency and purity of active compound — assay, impurities, polymorph, particle size
In-Process Materials
During manufacturing samples ensure validated parameters — blend uniformity, in-process controls
Finished Products
Final product safety, identity, strength, quality and purity before release — assay, dissolution, disintegration
Packaging Materials
Containers and closures do not contaminate drug and provide adequate protection — extractables, leak test
Stability Samples
Real-time and accelerated stability per ICH Q1A for shelf-life determination

Testing a Baseline Pharma Product from Scratch to Finished Version

End-to-end roadmap following FDA, EMA, ICH, USP, EP, BP — every checkpoint from raw to market

1️⃣
Stage 1 — Raw Material Receipt & Qualification
Tests: Identification by IR, HPLC, Assay, Water content Karl Fischer, Residual solvents GC, Heavy metals ICP-MS, Microbial limits
Methods: USP <197>, <621>, <921>, <467>, ICH Q3C
Outcome: COA with QR, Approved Vendor
2️⃣
Stage 2 — API Characterization & Purity
Tests: Assay potency, Organic impurities, Elemental impurities ICH Q3D, Chiral purity, Polymorph XRD, Particle size, Solubility
Methods: HPLC, GC-MS, LC-MS/MS, ICP-MS, XRD
Outcome: API meets spec 98-102%, impurities NMT limits
3️⃣
Stage 3 — Formulation & In-Process Controls
Tests: Blend uniformity, Content uniformity, pH, Viscosity, In-process dissolution, Granulation LOD, Tablet compression parameters
Methods: USP <905>, <711>, <791>
Outcome: Process within validated parameters, critical quality attributes met
4️⃣
Stage 4 — Finished Product Release — Chemical & Physical
Tests: Assay, Identification, Dissolution, Disintegration, Hardness, Friability, Water content, Uniformity of dosage units, Particulate matter
Methods: USP <701>, <1216>, <1217>, <905>, <711>, <788>, HPLC
Outcome: Meets label claim 95-105%, dissolution Q+5% in 30 min, release COA
5️⃣
Stage 5 — Microbiological Assurance
Tests: Sterility USP <71> for injections/eye drops, Microbial limits USP <61>/<62>, Bacterial endotoxins LAL USP <85>, Preservative efficacy USP <51>
Outcome: Sterile, TAMC NMT 10², TYMC NMT 10¹, Endotoxins NMT limit, PASS
6️⃣
Stage 6 — Stability & Shelf-Life & Packaging
Tests: Real-time 25°C/60% RH, Accelerated 40°C/75% RH per ICH Q1A, Photostability Q1B, Container closure integrity, Extractables/Leachables, Shipping validation
Methods: ICH Q1A-Q1F, USP <671>
Outcome: Shelf-life 24-36 months established, packaging protects, final market release
Purpose & Significance — Patient Safety, Efficacy, Quality, Compliance, Final Checkpoint
Rigorous testing safeguards against unsafe/ineffective/contaminated/counterfeit medicines. Ensures therapeutic effect, batch consistency, FDA/EMA approval data.
Get Full Technical Roadmap →

Global Coverage — Regional Network

Middle East

UAE, KSA, Qatar, Kuwait, Oman, Bahrain — SFDA, MOHAP
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China, Japan, South Korea, Taiwan, Hong Kong — NMPA, PMDA, MFDS
Asian Countries

India, Pakistan, BD, LK, PH, TH, MY, ID, SG, VN — CDSCO, DRAP, NABL, PNAC
Europe

UK, Germany, France, Italy, Netherlands, Spain — EMA, MHRA, UKAS
America

USA, Mexico, Brazil — FDA, USP, cGMP
Canada

Toronto, Vancouver, Montreal, Calgary — Health Canada, SCC, CALA
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South Africa, Kenya, Nigeria — SAHPRA, SANAS
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Oceania

Australia, New Zealand — TGA, NATA, ADWG
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Why Accredited Test Labs — Wide Range Capabilities and Global Coverage with Centralized Control Available 24/7 with All Accreditations

AccreditedTestLabs.com is your single window to a centrally controlled global network of ISO/IEC 17025, GMP, GLP, FDA-inspected labs for pharma from scratch to finished. Raw materials, excipients, APIs, in-process, finished, packaging, stability — 200+ pharma tests, HPLC, GC-MS, LC-MS/MS, ICP-MS, Karl Fischer, dissolution, sterility, endotoxins, microbial limits — 100+ countries under one chain-of-custody. Our central hub manages method validation, transfer, testing, QA/QC, regulatory dossier support, QR-verified COAs and LIMS 24/7 — accepted by FDA, EMA, MHRA, TGA, SFDA, CDSCO, DRAP, MOHAP, HSA, NABL, UKAS, EIAC, NATA, PNAC, EGAC, SCC, DAC.

🌍 Centralized Control, Local Expertise
Single contact, unified quotation, standardized methods USP, EP, BP, JP, ICH Q1-Q3, Q6. Local sampling, global courier, temperature-controlled logistics.
🧪 Wide Range — Scratch to Finished
Raw, API, excipient, in-process blend uniformity, finished assay, dissolution, disintegration, hardness, friability, water content, sterility, microbial limits, endotoxins, stability real-time accelerated, photostability, packaging extractables.
🏅 All Accreditations — FDA, EMA, GMP, GLP
ISO 9001, 14001, 17025, GMP, GLP, IFIA, OHSAS 18001, UKAS, DMC, DNV, TUV, SAC, DAC, NABL, EIAC, NATA, PNAC, EGAC, SCC, FDA-inspected — audit-ready, legally defensible.
⏰ 24/7 — Fast TAT, LIMS, QR COA
Standard 5-7 days, express 48-72h for assay, dissolution, sterility. LIMS portal sample login, progress, COA download, stability trending, invoice 24/7.
📦 One Roof — From QC to Regulatory
Method development, validation per ICH Q2, transfer, batch release, stability indicating methods, dossier support CTD Module 3, regulatory consultation.
💰 Economical, Scalable, Compliant
Volume discounts for pharma, biotech, generics, OTC, herbal, cosmetics. Custom packages per FDA, EMA, ICH, WHO, USP, EP, SFDA, CDSCO, DRAP.

Pharma Testing FAQs

1. What is raw material testing pharma?

Identification IR, HPLC, assay, water Karl Fischer, residual solvents GC, heavy metals ICP-MS per USP.

2. What is API potency assay?

Measures concentration of API to ensure correct dose 98-102% per USP HPLC UV.

3. What is dissolution vs disintegration?

Dissolution Q+5% in 30 min releases API simulated fluid bioavailability USP 711, disintegration breaks apart USP 701.

4. What is impurity testing ICH Q3A?

Organic, elemental Q3D, volatile Q3C impurities within safe limits LC-MS/MS, GC-MS, ICP-MS.

5. What is hardness friability?

Tablet strength resistance chipping breaking important packaging shipping USP 1216/1217.

6. What is sterility USP 71?

For injections eye drops confirms absence viable microorganisms direct inoculation membrane filtration.

7. What is microbial limits USP 61/62?

Quantifies total bacteria yeasts molds non-sterile products TAMC TYMC specified organisms.

8. What is endotoxin LAL USP 85?

Injectable drugs detect quantify pyrogens harmful substances released bacteria cause fever LAL gel clot.

9. What is stability ICH Q1A?

Temperature humidity light over time determine shelf-life real-time 25/60 accelerated 40/75.

10. What is water content Karl Fischer?

Measures moisture levels excessive moisture impacts stability USP 921 titration.

11. What is packaging testing USP 671?

Containers closures do not contaminate drug adequate protection extractables leachables leak test.

12. What is content uniformity USP 905?

Ensures every tablet capsule contains same amount API within 85-115% AV NMT 15.

13. What is blend uniformity?

In-process check ensures homogeneous mixing before compression encapsulation.

14. What is method validation ICH Q2?

Specificity, linearity, accuracy, precision, LOD LOQ, robustness per ICH Q2 R2.

15. Are reports accepted by FDA EMA?

Yes labs FDA-inspected, EMA, MHRA, TGA, SFDA, CDSCO, DRAP accredited, data CTD Module 3.

16. What is particulate matter USP 788?

Subvisible particles injections NMT limits light obscuration microscopic.

17. Do you test biologics and biosimilars?

Yes potency bioassay, host cell proteins, DNA, aggregation SEC, charge variants iCIEF.

18. What is QR coded COA?

Every COA QR verification digital signature uncertainty NIST traceability 21 CFR Part 11 compliant.

19. What accreditation hold?

ISO/IEC 17025, GMP, GLP, FDA-inspected, NABL, UKAS, EIAC, NATA, IAS, PNAC, EGAC, SCC, DAC.

20. How to start with ATL?

Click Get a Quote, share dosage form and location, receive quotation within 2 hours business days.

21. Is LIMS tracking available?

Yes real-time LIMS portal sample login, testing progress, COA download, stability trending, invoice 24/7.

22. What is final checkpoint before sale?

Finished product testing last line defense before medicine released for sale patient safety guarantee.

Ready to start your pharmaceutical product testing from scratch to finished?

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Pharmaceutical product testing

Pharmaceutical product testing is an essential process to ensure the safety, purity, and efficacy of medicines before they reach consumers. It is a critical component of a pharmaceutical company’s quality control (QC) and quality assurance (QA) systems, governed by strict regulations from bodies such as the U.S. Food and Drug Administration (FDA) and the European Medicines Agency (EMA). 

Types of pharmaceutical products tested

In our laboratories, testing is conducted at every stage of a product’s lifecycle, from the raw materials used to the final packaged drug. This includes testing of: 

  • Raw materials and excipients: All incoming ingredients are tested to confirm their identity, purity, and quality before being used in manufacturing.
  • Active pharmaceutical ingredients (APIs): The active compound is rigorously tested for its identity, potency, and purity.
  • In-process materials: During manufacturing, samples are tested to ensure the process remains within its validated parameters.
  • Finished products: The final product is tested to ensure it meets all specifications for safety, identity, strength, quality, and purity before release.
  • Packaging materials: Containers and closures are tested to ensure they do not contaminate the drug and provide adequate protection. 

Key testing methods and parameters

A wide range of tests are used to evaluate pharmaceutical products, depending on the dosage form (e.g., tablets, capsules, liquids) and the specific drug. 

Chemical and physical testing

  • Assay: Measures the concentration or potency of the API in the product to ensure it delivers the correct dose.
  • Identification: Verifies that the correct API is present in the final product.
  • Purity and impurity testing: Identifies and quantifies any impurities or degradation products, including elemental and organic volatile impurities, to ensure they are within safe limits.
  • Dissolution: Evaluates how quickly and completely a solid dosage form (like a tablet) releases the API in a simulated bodily fluid. This is critical for bioavailability and therapeutic effect.
  • Disintegration: Determines if a tablet or capsule breaks apart within a specified time frame.
  • Hardness and friability: Tests a tablet’s strength and resistance to chipping or breaking, which is important for packaging and shipping.
  • Water content: Measures moisture levels using techniques like Karl Fischer titration, as excessive moisture can impact product stability. 

Microbiological testing

These tests ensure that products are free from harmful microorganisms. 

  • Sterility testing: For sterile products like injections and eye drops, this test confirms the absence of viable microorganisms.
  • Microbial limits testing: Quantifies the total number of bacteria, yeasts, and molds in non-sterile products.
  • Bacterial endotoxin testing: Used for injectable drugs to detect and quantify pyrogens, which are harmful substances released by bacteria that can cause fever. 

Stability testing

This involves subjecting a product to various environmental conditions (temperature, humidity, light) over time to determine its shelf-life. 

  • Real-time stability: The product is stored under recommended conditions and tested at set intervals to determine its actual expiry date.
  • Accelerated stability: The product is stored under stressed conditions to predict its long-term stability and help determine shelf-life more quickly. 

The purpose and significance of testing

  • Ensures patient safety: Rigorous testing is the primary safeguard against unsafe or ineffective medicines, protecting the public from contaminated or counterfeit products.
  • Guarantees efficacy: Tests like potency and dissolution ensure that the medication will have the desired therapeutic effect.
  • Maintains quality control: Consistent, repeatable testing ensures every batch of a drug is manufactured to the same high standards.
  • Ensures regulatory compliance: The data from product testing is essential for gaining and maintaining regulatory approval from government agencies like the FDA.
  • Provides a final checkpoint: Finished product testing serves as the last line of defense before a medicine is released for sale.

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